lbermejo@bcg-usa.com

Lourdes Bermejo, MS

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EXPERTISE
  • Approximately eighteen years of professional experience in bio/chemical discipline.
  • Fifteen years of industrial experience in biotech and pharmaceutical fields (API production) with exposure to international regulations and work practices.
  • Management of Start-ups and troubleshooting of technical challenges.
  • Management of Production Campaigns (Drug Substance) - Contract Manufacturing
  • Experience in the successful development, scale-up, technology transfer and manufacturing of recombinant fermentations in a fast paced cGMP environment.
  • Experience in commissioning and validation (IQ, OQ, PQ) of equipment typical of biological processes.
  • Knowledge of analytical assay development for small molecules.

EDUCATION:

M.S. Chemical Engineering, Northwestern University (1996)
B.S. Chemistry, Syracuse University, Cum Laude (1988)

EXPERIENCE:

CURRENT
POSITION Oct. 2007 to present:
 

Senior Consultant, Biologics Consulting Group, Inc., Raleigh, NC.

   
2005 - Sep. 2007  

Senior Manager, Process Engineering, Biolex Therapeutics, Inc., Pittsboro, NC

  • Managed internal efforts, as well as, outside consultants to ensure timelines during process development, conceptual design and process scale-up engineering studies are met.
  • Responsible for managing US$1.1 million process engineering budget.
  • Established laboratory for the evaluation of novel manufacturing platforms.
  • Developed equipment prototypes suitable for cGMP production from conceptual design to testing.
  • Played both, a hands-on and leadership role during these projects.
  • Successfully led team during conceptual design, detail design, construction and testing of novel system in record times.
  • Developed operational/growth cycles, as well as, sequence of operations for sanitization/cleaning using cutting edge technology (chlorine dioxide).
  • Developed process operational conditions for novel manufacturing platforms suitable for large scale manufacturing processes.
  • Led fast track process optimization efforts, screened major factors for impact in yield, final titers and process cycle time.
  • Provided leadership during conceptual planning for a pilot facility start-up, process scale-up and validation.
  • Responsible for process simulation projects that integrated process development, scale-up and facility design. Led team that identified key process steps for reductions in cycle time and cost of goods, as well as, minimization of capital costs.
   
2002 - 2004  

Drug Substance Validation Manager, Integrated Commissioning Validation Group, Jacobs Engineering, Wyeth Pharmaceuticals, Grange Castle, Clondalkin Ireland.

  • Recruited and organized personnel to staff validation department (50 reports) during start-up phase.
  • Developed validation protocol templates, testing approach and technical content for process equipment in a 12,500-L scale Cell Culture commercial manufacturing plant.
  • Supported start-up commissioning efforts.
  • Led validation activities such as troubleshooting, protocol generation, deviation resolution, post-execution protocol review, change control, final report generation to ensure timelines were met.
   
2000 - 2002  

Associate Director, Technical Services, Diosynth RTP (Formerly Covance Biotechnology Services, Inc.), Research Triangle Park, NC .

  • Responsible for training, coaching and development plans for direct reports (10 reports, combination of engineers, scientists and operators, various educational levels).
  • Oversaw direct reports during tech transfer, production campaign start-up and lot release efforts.
  • Supported lot release efforts, performed post-execution batch record technical reviews.
  • Investigated process deviations, coordinated assessment of product impact, review/write-up of technical memos as required.
  • Supported Pre-Approval Inspection (PAI) company wide readiness initiatives.
  • Participated in intra-departmental discussions to establish best practices for product life cycle (from development, to clinical phase and through approval).

Associate Director, Cell Culture Manufacturing, Diosynth RTP Research Triangle Park, NC.

  • Coordinated cell culture project in order to successfully meet aggressive deadlines under a cGMP environment.
  • Led team responsible for commissioning, equipment qualification and technology transfer for upstream operations in record time (six months).
  • Involved in validation protocol write-up and review, schedule development, process and equipment troubleshooting.
  • Responsible for communicating project results, providing updates and making recommendations to senior management and clients.
  • Recruited and organized personnel to adequately staff cell culture manufacturing department (21 operators, supervisors).
  • Responsible for cGMP production campaigns at the 2000-L scale, batch records and standard operating procedures review.
   
1996 - 2000  

Manager, Fermentation Development Scientist, Diosynth RTP, Research Triangle Park, NC .

  • Recognition award for contributions to the company's success:"Covance Way" Award (top 1% performers).
  • Coordinated fermentation efforts in order to successfully meet aggressive project deadlines.
  • Responsible for cGMP production campaigns. Supervised personnel (5 reports), set-up schedules, ordered cGMP production materials, wrote batch records, raw material specifications and standard operating procedures.
  • Collaborated with QC, QA, EM, Document Control and Manufacturing departments to ensure an efficient product turnaround.
  • Responsible for process development studies. Designed and conducted experiments to improve final product titers and increase process robustness.
  • Scaled-up process changes from 15-L to 140-L.
  • Responsible for communicating results to project team members and clients.
 

Senior Research Associate, Diosynth RTP, Research Triangle Park, NC .

  • Conducted studies for the optimization of bacterial fermentation processes (15-L scale). Experiments resulted in increased product concentration.
  • Conducted process optimization studies (15-L) and cGMP yeast fermentations (140-L scale).
  • Conducted medium optimization studies to increase product titers in mammalian fed-batch cultures (spinner flasks and 15-L bioreactors).
  • Adapted mammalian cells to suspended cultures under serum free conditions.
  • Actively involved in technology transfers from process development to manufacturing.
   
1992 - 1996

Research Assistant, Northwestern University, Evanston, Illinois

  • Studied acetone production /acetic acid removal in aerobic fermentations as a mechanism for in-situ removal of toxic metabolic side-products (fermentors, spinner flasks, GC analysis, SDS-PAGE, anaerobic chambers).
  • Introduced heterologous metabolic pathways into E. coli. Performed DNA manipulations to construct DNA vectors (electroporation, restrictions enzyme analysis, DNA blots, agarose gels etc.).
   
1988 - 1992  

Analytical Chemist, Eli Lilly and Company, Shadeland, IN.

  • Developed and evaluated (linearity, precision, stability, resolution, robustness, specificity, accuracy) analytical methods utilized in process optimization and scale-up of new pharmaceutical products (synthetic molecules).
  • Transferred analytical methods to QC laboratories.
  • Provided analytical support to production and pilot plant operations.
  • Developed expertise in troubleshooting HPLC and GC equipment, FT-IR spectrophotometer.

PROFESSIONAL MEMBERSHIPS:
  • International Society of Professional Engineers (ISPE)
  • Healthcare Businesswoman Association (HBA)

TRAINING (SELECTED COURSES)

  • 2006 - Separation and Purification Strategies for Biotechnology Products.
    Pennsylvania State University.
  • 2005 - Six Sigma: Total Quality Applications. Wake Technical Community College.
  • 2003 - Manufacturing Control Software, DeltaV Systems. Commissioning Overview. Emerson Process Management.
  • 2002 - JMP Software: Statistical Data Exploration. SAS Institute.

HONORS

  • "Covance Way Award" (top 1% performers) (1999)
  • Illinois State Biotechnology Program Grant (1993)
  • National Science Foundation Scholarship (1993)
  • Walter P Murphy Foundation Fellowship (1992)
  • Dean's List (1988 - 1985)

PATENTS:

  • Method for producing and purifying Angiostatin. 6,723,536. Issued April 20, 2004

PUBLICATIONS:

  • Fermentation Process Development and Scale up for Recombinant Production in Pichia pastoris. ACS 219th National Meeting, Mar. 26-30, 2000.
  • Expression of Clostridium acetobutylicum ATCC824 genes in Escherichia coli for acetone production and acetate detoxification. 1998, Appl. Environ. Microbiol. 64(3) 1079-1085.

Page Updated: June 16, 2008

 

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